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Old 09-01-2009, 11:28 AM
jbarker
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Default The Truth About Valve Springs
Valve springs are one of the most critical and most overlooked components in your engine. Proper selection of the valve spring begins with identifying the application and selecting all of the valve train components to achieve the engine builders’ goals.

The spring is selected to complement the system and must be matched with the entire valve train in order for the engine to reach its full potential. It does absolutely no good to install a cam that will rpm to 8000 if you do not have the correct springs. Improper selection of the wrong valve spring is one of the most common causes of engine failure. Other common causes are the incorrect installation and improper handling of the valve springs.

Selecting a Spring
1. Use only the valve springs that will give the correct spring pressure with the valve both on the seat and at maximum lift.

2. The outside diameter of the recommended valve spring may require that the spring pocket of the head be machined to a bigger size.

3. One of the easiest and sometimes most costly mistakes made in racing engines is not positively locating the spring. A valve spring that “dances” around on the cylinder head or retainer causes harmful harmonics and excessive wear. A spring that is forced onto a retainer is likely to fail at that coil. That is why we have such a large selection of steel and titanium retainers, hardened steel spring seat cups and I.D. locators to better match our springs. A spring that is contained properly at the retainer and the cylinder head will offer the longest possible service life.
Proper Spring Handling
1. Handle springs with care. Never place in a vise, grab with pliers or hit them with a hammer. This will damage the surface of the spring, which will cause a spring to fail.

2. When separating double or triple springs, use only a durable plastic object that cannot harm the shot-peened surface of the spring. Never use a tool or hard metal object like a screwdriver.


3. Valve springs are shipped with a rust preventative coating that should remain on the spring throughout engine assembly. Do not clean springs with acidic or evaporative cleaners. This causes rapid drying and promotes the formation of rust on the surface, which can cause catastrophic failures. Even a slight amount of corrosion can grow to be a problem.

4. When installing springs, use COMP Cams® Valve Train Assembly Spray (Part #106) to ease assembly and improve the life of the spring.
Checking Loads
1. COMP Cams® has matched each set of springs for load consistency. A variance of + or -10% is acceptable for new springs.

2. When checking the spring loads on a load tester (Part #5313) measure and note the thickness of the retainer where the outer spring sits. Assemble the retainer on the spring and place on the base of the spring checker.

3. Compress the spring to the desired installed height. This is the measurement between the top of the spring (on the bottom side of the retainer where the outer spring sits) and the bottom of the spring on the base.
* NOTE *
Since the retainer is installed in the spring when checking the spring loads, make certain that the thickness of the retainer is not included when calculating the installed height and is accounted for when compressing the spring. The spring load checker will show to be higher with the spring installed at the correct height.


Installation
1. Before installing the spring on the cylinder heads, check the installed spring height (Diagram A). This is the distance from the bottom of the retainer to the surface where the spring rests on the head. The valves, retainers and valve locks will be used in this step. First, install the valve in the guide, then install the retainer and valve locks. Pull the retainer tightly against the valve locks while holding the valve assembly steady.
Measure the distance between the spring seat and the outside step of the retainer using your height micrometer (Part #4928 or #4929) or a snap gauge and a pair of calipers. Repeat this procedure for all the valves and record your Information. After you have measured all the valves, find the shortest height. This will become the spring’s installed height on your heads. If your combination includes a dual or triple spring assembly, it will be necessary to allow for the inner steps of the retainer.

2. Once you have determined the shortest installed height, it will be necessary to use shims to obtain this height (±.020” is acceptable) on the remaining valves. These are available through our catalog or at any of
your local COMP Cams® dealers.

3. Before removing the retainers, measure the distance from the bottom of the retainer to the top of the valve seal (Diagram A). This distance must be greater than the lift of the valve. If not, the guide must be machined. This is a very common cause of early camshaft failure.

4. Once the valve springs have been installed, it is important to check for coil bind. This means that when the valve is fully open, there must be a minimum of .060” clearance between the coils of both the inner and outer springs. If this clearance does not exist, you must change either the retainer or the valve to gain more installed height, or change to a spring that will handle more lift or machine the spring seat for extra depth.

5. Always check for clearance between the retainer and the inside face of the rocker arm. This will be most evident while the valve is on the seat. Rocker arms are designed to clear specific spring diameters, so you should check to see that you have the proper rocker arm/retainer combination. This situation can also be the result of improper rocker geometry and may be corrected with different length pushrods or a different length valve.

6. To aid in the engine breaking process, spray the springs, rocker arms and pushrods with COMP Cams® Valve Train Assembly Spray (Part #106).

Breaking In a Spring

1. It is important for new springs to take a heat-set. Never abuse or run the engine at high rpm when the springs are new. Upon initial start-up, limit rpm to 1500 to 2000 until the temperature has reached operating levels. Shut off the engine and allow the springs to cool to room temperature. This usually will eliminate early breakage and prolong spring life. After the spring has been “broken-in”, it is common for it to lose a slight amount of pressure. Once this initial pressure loss occurs, the spring pressure should remain constant unless the engine is abused and the spring becomes overstressed. Then the springs must either be replaced or shimmed to the correct pressure.

Check out the COMP Cams® website!
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Last edited by jbarker; 09-01-2009 at 11:36 AM.
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